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SAYAR, AHMET ALP

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AHMET ALP

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2018 - 20192
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    Retro-techno-economic evaluation of acetic acid production using cotton stalk as feedstock
    (SPRINGER, 2018) SAYAR, AHMET ALP; Sayar, Nihat Alpagu; Kazan, Dilek; Pinar, Orkun; Akbulut, Berna Sariyar; Sayar, Ahmet Alp
    In value-added chemical industries, use of agricultural wastes as raw materials remains to be a major challenge in commercialization due to lack of competitiveness with respect to petrochemical processes. This work presents the techno-economic analysis of a novel bioprocessing plant converting 356,400MT/year cotton stalks into 147,000MT/year acetic acid. A production scheme integrating lignin separation with the main bioconversion stages has been proposed. Techno-economic assessment was performed through economic feasibility and retro-techno-economic analysis (RTEA) methods. The RTEA method has been extended to include the estimation of research and development funding for improving economic feasibility. Carbon offset of the proposed technology has been estimated and carbon credit results have been incorporated into the economic feasibility metrics.
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    Bioethanol Production From Turkish Hazelnut Husk Process Design and Economic Evaluation
    (SPRINGER, 2019) SAYAR, AHMET ALP; Sayar, Nihat Alpagu; Pinar, Orkun; Kazan, Dilek; Sayar, Ahmet Alp
    The main objective of the current study is to develop and assess the preliminary synthetic design steps of an innovative and unprecedented bioprocess plant converting Turkish hazelnut husk into lignocellulosic ethanol with an emphasis on economic evaluation. Valorization of this agricultural waste would provide a promising economic potential and long-term sustainability with acceptable environmental impact. Preliminary economic evaluations are performed on several scenarios where the effects of changing various process design and operational inputs such as designed plant capacity, evaporation unit operation efficiency, and biocatalyst and nitrogen source prices are simulated. The total capital investment for the base case scenario with an annual throughput of 180,000 metric tons (MT) hazelnut husk is just above USD 111million. The annual operational costs for this case amount to USD 61million. Assuming a sales price of USD 1.50 per kg of bioethanol (achieved via governmental subsidy and tax incentives) the return on investment of the project comes to 12.61% with a 8year payback period. An uncertainty analysis performed on the annual hazelnut husk availability and biocatalyst and nitrogen source price fluctuations establishes a basis for further design of the process taking into account the risk factors associated with the project. The case studies and the uncertainty analysis confirm the fact that production of second generation bioethanol from hazelnut husk in Turkey is a worthwhile endeavor with an economic potential especially with additional social and environmental advantages.