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GÜL, MEHMET ZAFER

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GÜL

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MEHMET ZAFER

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  • PublicationOpen Access
    A validation methodology for urea spray on selective catalytic reduction systems
    (2022-06-01) GÜL, MEHMET ZAFER; Savci I. H., GÜL M. Z., Sener R.
    Selective catalytic reduction (SCR) is an emission control method that reduces the NOx emission using urea sprays as ammonia precursors for exhaust after-treatment systems. The urea injection system is an essential component of the SCR systems. A comprehensive SCR modeling approach is required to design compact after-treatment systems that meet the NOx emission legislation level. In this study, the characteristics of urea spray injectors of the SCR system were investigated using computational fluid dynamics (CFD) and the particle image velocimetry (PIV) technique. A validation strategy was developed to model the urea spray evaporation, liquid/wall contact, and formation of solid urea deposits. The sheet atomization model was modified to improve the performance of the CFD model. While the Rosin-rammler method predicted the results of 10% according to the experimental results, the proposed tabular method decreased the difference by 3%. In addition, 500 parcels were determined as an optimum number of parcels for urea spray according to the sensitivity study. Therefore, the validation methodology was proposed to predict more consistent results for urea spray modeling and the formation of solid urea deposits.
  • Publication
    Effects of injection strategy and combustion chamber modification on a single-cylinder diesel engine
    (ELSEVIER SCI LTD, 2020) GÜL, MEHMET ZAFER; Sener, Ramazan; Yangaz, Murat Umut; Gul, Mehmet Zafer
    The diesel engine is widely used due to its thermal efficiency, reliability and fuel economy, while diesel engine emissions are harmful to the environment and human health. Therefore, the standards (EPA, Tier, NRE-v/c standards, etc.) limit the exhaust emission of engines around the world. The most successful method of reducing emissions is to optimize the combustion chamber and the fluid motion inside the engine. In this study, experimental and numerical methods were used in a diesel engine to analyze fluid motion, spray, combustion process, and exhaust emissions. A new type of swirl piston bowls and a reentrant piston bowl were utilized on a baseline diesel engine. Different spray angles and injection pressures were applied and results were compared with the baseline design. Results show that the piston bowl shape has a critical influence on engine performance and emissions. Since the multi-swirl piston bowl (MSB) and double-swirl piston bowl (DSB) design increases in-cylinder swirl and turbulence, it contributes to reducing emissions and improving the combustion process. Increasing spray angle and injection pressure and using of DSB can reduce the soot emissions by 81%. DSB and MSB improve the combustion process but also increase NOx emissions due to increased in-cylinder temperature. On the other hand, NOx emissions may also be reduced if the injection parameters of the engine are optimized to provide the same power with the new swirl bowls.
  • PublicationOpen Access
    Compressed Biogas-Diesel Dual-Fuel Engine Optimization Study for Ultralow Emission
    (SAGE PUBLICATIONS LTD, 2014-01-01) GÜL, MEHMET ZAFER; Koten, Hasan; Yilmaz, Mustafa; Gul, M. Zafer
    The aim of this study is to find out the optimum operating conditions in a diesel engine fueled with compressed biogas (CBG) and pilot diesel dual-fuel. One-dimensional (1D) and three-dimensional (3D) computational fluid dynamics (CFD) code and multiobjective optimization code were employed to investigate the influence of CBG-diesel dual-fuel combustion performance and exhaust emissions on a diesel engine. In this paper, 1D engine code and multiobjective optimization code were coupled and evaluated about 15000 cases to define the proper boundary conditions. In addition, selected single diesel fuel (dodecane) and dual-fuel (CBG-diesel) combustion modes were modeled to compare the engine performances and exhaust emission characteristics by using CFD code under various operating conditions. In optimization study, start of pilot diesel fuel injection, CBG-diesel flow rate, and engine speed were optimized and selected cases were compared using CFD code. CBG and diesel fuels were defined as leading reactants using user defined code. The results showed that significantly lower NOx emissions were emitted under dual-fuel operation for all cases compared to single-fuel mode at all engine load conditions.
  • Publication
    Experimental investigation of granular flow through an orifice
    (ELSEVIER, 2008) GÜL, MEHMET ZAFER; Ahn, Hojin; Basaranoglu, Zafer; Yilmaz, Mustafa; Bugutekin, Abdulcelil; Guel, M. Zafer
    The characteristics of continuous, steady granular flow through a flat-plate orifice have been experimentally investigated. In particular, the normal stress exerted on the orifice plate has been measured by the normal stress gauge which consists of a strain gauge attached to a cantilever beam. The cantilever beam supports the orifice plate which is freely hanging, and thus normal stresses on the orifice plate have been measured by strains developed in the beam due to normal forces on the plate by particles. Discharge rates of granular particles through the orifice have, therefore, been studied as a function of the average normal stress on the orifice plate. The results show that granular flows through the orifice are characterized by three regimes. When the flow is not choked, the discharge rate increases with the increasing normal stress (Regime I). With the further increase of the normal stress, the discharge rate reaches a maximum, at which the flow appears to start choking. Once the flow becomes choked, the discharge rate starts decreasing (Regime II) for further increase of the normal stress and then becomes independent of the normal stress on the orifice plate (Regime III). The transitional Regime II where the discharge rate decreases with the increasing normal stress is observed to be unstable. The asymptotic discharge rates at Regime III for various orifice sizes and particle sizes are in good agreement with results available in the literature. The maximum discharge rates, which are observed when choking just starts, exceed the asymptotic discharge rates by approximately 20-30%. (c) 2007 Elsevier B.V. All rights reserved.
  • Publication
    Optimization of the combustion chamber geometry and injection parameters on a light-duty diesel engine for emission minimization using multi-objective genetic algorithm
    (ELSEVIER SCI LTD, 2021) GÜL, MEHMET ZAFER; Sener, Ramazan; Gul, M. Zafer
    Combustion efficiency and exhaust emission of the compression-ignition engines are highly dependent on the combustion chamber design. In this study, shape optimization was performed to reduce the emissions and maximize the combustion efficiency of a compression ignition engine with the guidance of computational fluid dynamics (CFD). The aim was to optimize diesel combustion efficiency while maintaining engine power and torque. A double-swirl piston bowl is used, and the bowl depth, bowl diameter, and other dimensions of the piston bowl are optimized to minimize the soot and NOX emission while meeting the IMEP target. The spray angle of the injector, SOI, and injector protrusion were parametrized to meet the optimization targets. The numerical model was developed using Converge software. CAESES software and multi-objective genetic algorithm (MOGA) were used to automatically change the chamber design parameters and to optimize the piston bowl geometry. A total of 104 different combustion chamber designs and 23 varied injection parameters were determined parametrically and the optimum case was decided with the MOGA. A comprehensive optimization study was carried out using experimental, CFD, and MOGA methods. Compared to the baseline design, the optimized new piston bowl design has provided enhanced in-cylinder air utilization and rapid mixing-controlled combustion, resulting in enhanced fuel efficiency. The optimized design emits remarkably lower NOX and soot emissions.
  • PublicationOpen Access
    Effect of air pressure on nanofiber production in solution blowing method
    (GAZI UNIV, FAC ENGINEERING ARCHITECTURE, 2020-07-21) EKİCİ, BÜLENT; Polat, Yusuf; Yangaz, Murat Umut; Calisir, Mehmet Durmus; Gul, Mehmet Zafer; Demir, Ali; Ekici, Bulent; Kilic, Ali
    In this study, effect of air pressure on nanofiber diameter and morphology was studied for solution blowing technique. A computational fluid dynamics (CFD) analysis was realized via ANSYS (R) Fluent software, and the results were compared with experimental solutions. The results showed that an increase in air inlet pressure from 100 kPa to 300 kPa has significant effect on nanofiber diameter and morphology. In contrast, as the air inlet pressure increases above 300 kPa to 600 kPa, both nanofiber diameter increases, and the fiber agglomerations are observed due to high turbulence intensity. The droplets were observed at 100 kPa air inlet pressure due to low driving force applied to the polymer solution. The effects of air pressure on nanofiber diameter and morphology have been investigated by using finite volume method, and the results are compared with the experimental results.
  • PublicationOpen Access
    A methodology to assess mixer performance for selective catalyst reduction application in hot air gas burner
    (2022-09-01) GÜL, MEHMET ZAFER; Savci I. H., Gul M. Z.
    The active SCR aftertreatment system is one of the most crucial technology for the NOx reduction of diesel engines. One of the essential parameters of this technology is the urea spray performance on the catalyst.This study presents an experimental and numerical investigation of urea spray behavior used in the heavy-duty diesel engine\"s selective catalytic reduction (SCR) aftertreatment systems. The custom test rig is designed and built to simulate exhaust aftertreatment systems of heavyduty diesel vehicles. Urea injector parameters were observed in this test rig with optic windows for spray and flow visualization. This test rig is available to simulate diesel engines in the sense of exhaust mass flow rate, temperature and spray control unit. The discussion is made about the effects of droplet size of spray and velocity distribution upon flow characterization.A detailed assessment of the numerical model was presented, and validation was carried out for different interest measurement locations. The predicted droplet size distributions, breakup performance, and velocities are numerically and correlated with the experimental data. The validated model is subsequently used to study the urea-flow mixing dynamics to develop a urea mixer numerically. Test results show that smaller droplets enhance the mixing and thus catalyst efficiency. Mixer design performance can be assessed numerically in the droplet size break up based on the developed criteria called mixer performance criteria. Upstream and downstream of the mixer, droplet size can be extracted from the simulation, and different mixer designs can be compared in terms of the breakup performance.(c) 2021 THE AUTHORS. Published by Elsevier BV on behalf of Faculty of Engineering, Alexandria University. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/
  • PublicationOpen Access
    ADVANCED NUMERICAL AND EXPERIMENTAL STUDIES ON CI ENGINE EMISSIONS
    (YILDIZ TECHNICAL UNIV, 2018-06-14) GÜL, MEHMET ZAFER; Gul, M. Z.; Koten, H.; Yilmaz, M.; Savci, I. H.
    In these studies, three important works examined to get ultra-low emission for a single cylinder diesel engine. The first study was performed for single fuel and compression ratio (CR), intake and exhaust valve timings, mass flow rate were optimized for a range of engine speed. Then for the same engine injection parameters such as start of injection (SOI), injector cone angle, and split injection structures were examined to get optimum parameters for the diesel engine. In CR studies, different combustion chambers were tested according to injector cone angles and fuel-wall interaction. In the second study, in addition to the above studies, dual fuel compressed biogas (CBG) and diesel combustion were analyzed under different engine loads both experimentally and computationally. Optimized single fuel diesel cases were compared with CBG + Diesel dual fuel cases which employed port injection for CBG fuel. In dual fuel engine applications, CBG fuel and air mixture is induced from intake port and this air-fuel mixture is ignited by pilot diesel fuel near top dead center (TDC). In dual fuel engine mode, exhaust emissions reduced considerably especially in NOx and particulate matter (PM) because of methane (CH4) rate and optimized engine parameters. The third study is focused on aftertreatment systems to minimize residual exhaust emissions. The emissions of the diesel engines consist of various harmful exhaust gases such as carbon monoxide (CO), particulate matter (PM), hydrocarbon (HC), and nitrogen oxides (NOx). Several technologies have been developed to reduce diesel emissions especially NOx reduction systems in last decades. The most promising NOx emission reduction technologies are exhaust gas recirculation (EGR) system to reduce peak cylinder temperature that reduces NOx form caused by combustion and active selective catalyst reduction (SCR) system using reducing agent such as urea-water-solution for exhaust aftertreatment system. In this study, computational fluid dynamic (CFD) methodology was developed with conjugate heat transfer, spray, deposit and chemical reaction modeling then emission prediction tool was developed based on the CFD results with deposit prediction mechanism. CFD and deposit results were correlated with image processing tool in flow test bench.
  • Publication
    An experimental and numerical study of fluidized bed drying of hazelnuts
    (PERGAMON-ELSEVIER SCIENCE LTD, 2004) GÜL, MEHMET ZAFER; Topuz, A; Gur, M; Gul, MZ
    The fluidized bed drying of hazelnuts was performed and a laboratory scaled fluidized bed was constructed to obtain experimental data. A mathematical model for the simulation of simultaneous unsteady heat and mass transfer in fluidized bed drying of large particles was performed. Solution of the equation set was carried out by using Crank-Nicholson implicit method within finite volume frame work. A good agreement between the numerical and the experimental results was observed. (C) 2004 Elsevier Ltd. All rights reserved.
  • PublicationOpen Access
    Internal combustion engine heat release calculation using single-zone and CFD 3D numerical models
    (SPRINGER HEIDELBERG, 2018-06) GÜL, MEHMET ZAFER; Mauro, S.; Sener, R.; Gul, M. Z.; Lanzafame, R.; Messina, M.; Brusca, S.
    The present study deals with a comparative evaluation of a single-zone (SZ) thermodynamic model and a 3D computational fluid dynamics (CFD) model for heat release calculation in internal combustion engines. The first law, SZ, model is based on the first law of thermodynamics. This model is characterized by a very simplified modeling of the combustion phenomenon allowing for a great simplicity in the mathematical formulation and very low computational time. The CFD 3D models, instead, are able to solve the chemistry of the combustion process, the interaction between turbulence and flame propagation, the heat exchange with walls and the dissociation and re-association of chemical species. They provide a high spatial resolution of the combustion chamber as well. Nevertheless, the computation requirements of CFD models are enormously larger than the SZ techniques. However, the SZ model needs accurate experimental in-cylinder pressure data for initializing the heat release calculation. Therefore, the main objective of an SZ model is to evaluate the heat release, which is very difficult to measure in experiments, starting from the knowledge of the in-cylinder pressure data. Nevertheless, the great simplicity of the SZ numerical formulation has a margin of uncertainty which cannot be known a priori. The objective of this paper was, therefore, to evaluate the level of accuracy and reliability of the SZ model comparing the results with those obtained with a CFD 3D model. The CFD model was developed and validated using cooperative fuel research (CFR) engine experimental in-cylinder pressure data. The CFR engine was fueled with 2,2,4-trimethylpentane, at a rotational speed of 600 r/min, an equivalence ratio equal to 1 and a volumetric compression ratio of 5.8. The analysis demonstrates that, considering the simplicity and speed of the SZ model, the heat release calculation is sufficiently accurate and thus can be used for a first investigation of the combustion process.